Dynamic
Balancing:
Dynamic
Balancing is a method used to eliminate
vibration created by unequal centrifugal
forces introduced during manufacture. These
forces are usually a result of density
irregularities in the parent material and/or
machining eccentricities and can in many
cases be equivalent to several times the
rotor's weight at rotational speed.
Why Dynamic
Balance?
Imbalance greatly reduces bearing life, and
in the case of high speed rotors can
compromise operational quality
1.What is a
dynamic balancing machine?
Dynamic balancing machines measure the size
(magnitude) and angle (direction) of
vibration.
There is no limit to the number of products
that rotate. Using cars as an example, they
consist of tires, shafts, flywheels, gears,
and crankshafts, to name just a few. In our
homes, we have a variety of equipment,
including fans, vacuum cleaners,
refrigerator compressors, video heads, DVD
and CD systems, and computer hard drives. It
would be impossible to count all the types
of rotating objects and how many exist.
When these rotating parts or materials
rotate, they generate centrifugal forces.
Normally, the sum of these centrifugal
forces equals zero, however, if they do not,
that rotating object will generate vibration
and noise. Dynamic balancing machines
measure the amount and angle of this
vibration
2. What
does "balancing" a rotor mean?
It means to reduce the amount of unbalance.
Unbalance refers to the center-of-gravity of
the rotor being out of alignment with its
center-of-rotation (eccentricity). If
unbalanced, centrifugal forces will generate
vibration and noise during rotation. The
world in which we live is overflowing with
rotating objects. In most homes, looking
around many rooms you can find air
conditioners, forced air heaters, or fans,
and sometimes even dehumidifiers,
humidifiers, or a video, CD or DVD player
under the television. In the bathroom you
can find washing machine, drier, electric
razor, n the kitchen ventilation fans,
refrigerators, microwave ovens and in a
different room a computer and printer. All
of these consumer electronic products
include internal rotating parts (motors).
Outside the home you see automobiles, which
are a dense concentration of multiple
rotating objects, as are trains, ships, and
aircraft. In manufacturing plants, you can
find all types of rotating machinery on a
production line. At power plants there are
rotating turbines and generators. If all
these items were not balanced properly, our
lives would undoubtedly be extremely noisy.
Furthermore, generating vibration and noise
consumes energy, meaning energy is being
wasted, which is counterproductive to
current efforts to save energy. Not only
does vibration waste energy, it causes
bearings to wear more quickly and shortens
the operating life of products. The process
of reducing the amount of unbalance in
rotating items like these is called
balancing.
Unbalance
Present With Static Static Unbalance:
When a rotor is placed on smooth rails, the
heavy side will turn to face downward. The
unbalance experienced when an object is
static (not moving) is called static
unbalance. Static unbalance can be corrected
using only one location (one-plane
correction for one-plane unbalance).
Dynamic
Balancing.pdf
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